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Building the Future of Software Production in Automotive

Brandon M. Lewis
May 26, 2025 6:00:00 AM

The automotive industry is undergoing a paradigm shift, driven by software-defined vehicles (SDVs), increasing complexity, and the relentless pace of technological innovation. At the Beyond the Engine summit, Dr. Zora Slavik and Dr. Matthias Burger of Bosch, and Dr. Johannes Bohnet, CEO of Seerene, came together to present a groundbreaking vision for revolutionizing software production. Their insights emphasized the critical importance of lean principles, data-driven methodologies, and a culture of continuous improvement in navigating these challenges.

In a world where competitive differentiation hinges on software, their presentation offered not just a roadmap but a rallying cry for transformation.

Dr. Johannes Bohnet giving a masterclass to a room of automotive CIOs-1


Lean Principles in Software Production: An Adaptation

Lean manufacturing principles, developed in the context of hardware production, have been the gold standard for efficiency and process optimization for decades. However, as Dr. Burger highlighted, transferring these principles to software production is far from a simple copy-paste exercise.

“In software production, the output isn’t physical,” he explained. “We’re dealing with lines of code, workflows, and processes that are invisible without the right tools and approaches. But the goals remain the same: minimize waste, maximize value, and continuously improve.”

Their adaptation of lean principles for software production included:

  1. Identifying Value: By focusing on productivity metrics such as developer efficiency, teams can concentrate on what truly adds value to the end product.
  2. Visualizing Flow: Mapping the integration process to uncover bottlenecks and opportunities for improvement.
  3. Creating Flow: Delving deep into software architectures to identify and resolve inefficiencies, often referred to as “walking the Gemba” in lean manufacturing.
  4. Establishing Pull: Developing modular software architectures that enable the reuse of components across multiple projects and customers.
  5. Standardizing Practices: Creating process libraries to ensure that best practices are embedded and replicated across teams and projects.

By adapting these principles, Bosch has transformed its software production workflows, creating a foundation for agility and scalability.


The Software Factory: Bringing Data to Life

Dr. Bohnet introduced the concept of the “software factory,” a data-driven approach to managing and optimizing software production. He underscored the importance of measuring efficiency in terms of scarce resources, particularly developer time.

“In hardware manufacturing, we measure energy, material usage, and production costs,” he noted. “In software, the critical resource is developer time. The question is: how efficiently are we converting that time into value?”

Seerene’s analytics platform provides a window into this efficiency, tracking:

  • Defect Fixing vs. Feature Creation: Measuring how much time is spent on fixing issues versus building new features.
  • Integration Lead Times: Analyzing how quickly different teams can integrate their contributions into a cohesive product.
  • Technical Debt: Identifying areas of code with high complexity or quality warnings that slow down development.

By visualizing these metrics, organizations can identify bottlenecks, reduce waste, and make data-driven decisions to optimize workflows.


Tackling Complexity with Tools and Insights

Dr. Slavik highlighted how Bosch has operationalized these insights using tools like Metron and Seerene’s efficiency platform. These tools provide real-time data on software production, enabling teams to identify and address issues before they become significant risks.

Practical Applications Include:

  1. Monitoring Integration Flows: Measuring the time it takes for various teams (e.g., driving, parking, middleware) to deliver components and identifying delays.
  2. Addressing Technical Debt: Visualizing clusters of code with high complexity or quality warnings and launching targeted initiatives to improve maintainability.
  3. Optimizing Lead Times: Analyzing real-world data to streamline workflows and ensure timely delivery.

“This is about more than just fixing problems,” Dr. Slavik explained. “It’s about creating a system that is inherently efficient, adaptable, and built for scale.”


Visualization: Making the Invisible Tangible

One of the challenges of software production is its intangibility. Unlike physical products, lines of code cannot be inspected or measured by traditional means. To address this, Seerene employs innovative visualization techniques, such as city map-style diagrams that represent codebases as tangible structures.

“These visualizations make the invisible visible,” Dr. Bohnet explained. “They help teams and managers understand the scope of their work, communicate effectively, and identify areas for improvement.”

For example, clusters of high-complexity code appear as dense neighborhoods on these maps, providing a clear starting point for technical debt reduction campaigns.


A Cultural Shift: Leadership and Collaboration

Continuous improvement in software production isn’t just a technical challenge—it’s a cultural one. The presenters stressed the need for leadership-driven initiatives to foster a mindset of adaptability and growth.

“Teams are often under immense operational pressure,” Dr. Bohnet noted. “Improvement needs to be driven from the top, with clear goals and support for long-term change.”

Collaboration is equally vital. Bosch’s partnership with Seerene exemplifies how combining domain expertise with cutting-edge analytics can yield transformative results.


Real-World Impact: Faster, Smarter, Better

The results of these initiatives are already evident at Bosch. By applying data-driven methodologies and lean principles, the company has:

  • Improved Efficiency: Reducing time spent on non-value-adding tasks and reallocating resources to high-impact areas.
  • Enhanced Quality: Addressing clusters of technical debt to ensure long-term maintainability.
  • Accelerated Delivery: Streamlining integration flows to bring products to market faster.

These improvements aren’t just about saving money—they’re about staying competitive in a rapidly evolving industry.


Building the Software Factory of Tomorrow

The presentation concluded with a forward-looking vision: a software factory that is not only efficient but also resilient and adaptable.

This isn’t just about solving today’s problems, it’s about creating a system that can evolve with the industry, adapting to new challenges and opportunities.

By leveraging data, fostering collaboration, and embedding lean principles into their workflows, organizations can build a foundation for sustained success.

As Dr. Bohnet succinctly put it: “The future belongs to those who continuously improve. The time to act is now.”

SeereneBosch-1

Note to Our Readers

This article provides a journalistic summary of the ideas shared by Dr. Johannes Bohnet, Dr. Matthias Burger, and Dr. Zora Slavik during their presentation. While we’ve highlighted the key concepts and innovations they discussed, the full depth of their insights and examples can only be appreciated by watching the complete session. If you’re intrigued by these ideas and want to hear them explained directly by the speakers, we encourage you to watch the full video of their presentation. If you have any questions or concerns, please contact us directly.